Tsarin na'urar sanyaya daki na tsakiya kayan aiki ne na musamman da ake amfani da shi wajen yin allurar da ake amfani da ita wajen kera babban ɗakin cikin motar. An sanya shi tsakanin kujerun direba da fasinja, na'urar sanyaya daki ta tsakiya tana ɗauke da na'urorin sarrafa nishaɗi, tsarin sarrafa yanayi, ɗakunan ajiya, masu riƙe kofuna, da kuma ƙarin hanyoyin haɗin taɓawa da na'urorin haɗin lantarki.
Yayin da motoci ke ci gaba da tuƙi zuwa ga tuƙi mai amfani da wutar lantarki da kuma mai sarrafa kansa, na'urar wasan bidiyo ta tsakiya ta canza daga wani abu mai sauƙi na tsarin zuwa wani tsari mai kyau wanda ke bayyana ƙwarewar direba. Wannan ya sa daidaito da ingancin mold ɗin suka zama masu matuƙar muhimmanci—ƙarshen saman, kwanciyar hankali na girma, da daidaiton haɗuwa kai tsaye ke shafar ingancin abin hawa da ake tsammani.
Tsarin na'urar wasan bidiyo na tsakiya yana ɗaya daga cikin nau'ikan kayan aiki mafi rikitarwa a cikin kera cikin gida na motoci. Manyan ƙalubalen sun haɗa da:
· Girman girma - Ƙwayoyin halitta na iya kaiwa 2200 mm × 1150 mm × 1185 mm kuma suna da nauyin kimanin tan 15
· Tsarin lissafi mai rikitarwa - Sau da yawa ana buƙatar zamiya da yawa, masu ɗagawa, da hanyoyin yin dogon zango a lokaci guda
· Ingancin saman Class A - Fuskokin ciki da ake gani suna buƙatar laushi mara aibi, daidaiton sheƙi, da kuma rashin lahani
· Juriyar juriya - Ikon sarrafawa yawanci yana tsakanin ±0.02 mm zuwa ±0.05 mm
· Daidaita kayan aiki da yawa - ABS, PP, PC, PA66, TPU, TPE, da sauran robobi na injiniya
A matsayinmu na ƙwararren masana'antar ƙirar mota, muna samar da mafita daga ƙarshe zuwa ƙarshe waɗanda suka shafi kowane mataki na zagayowar rayuwar ƙirar na'urar wasan bidiyo ta tsakiya:
● Zane & Injiniya
· Cikakken tsarin ƙira na 3D tare da UG/NX, CATIA, da SolidWorks
· Binciken kwararar moldflow mai zurfi don inganta wurin ƙofa, daidaiton mai gudu, da hasashen nakasa
· Bitar Tsarin Masana'antu (DFM) don rage farashin kayan aiki da hanzarta samarwa
· Binciken Abubuwan Ƙarshe (FEA) don tabbatar da ingancin tsarin
● Masana'antu masu daidaito
· Injin CNC mai sauri mai axis 5 don saman lanƙwasa masu rikitarwa
· Waya EDM da EDM daidai don cikakkun bayanai masu rikitarwa
· Na'urar duba haske mai launin shuɗi da CMM don tabbatar da inganci (gibin haɗuwa ≤0.02 mm)
· Karfe masu inganci: P20, 2738, 718H, H13, NAK80
● Ginawa da Samarwa da Allura
· Injinan gyaran allura daga 60T zuwa 1850T
· Tsarin masu gudu masu zafi (Yudo, Synventive, HRS)
· Rayuwar mold: harbi 300,000 zuwa 1,200,000
· Ana gudanar da gwajin samarwa don gwajin abokin ciniki da tabbatar da SOP kafin jigilar kaya
● Tabbatar da Inganci
· IATF 16949 ingantaccen tsarin kula da inganci
· Duba kayan da ke shigowa 100%
· Ana ci gaba da duba kayan aiki da kuma na farko
· Cikakken bincike na ƙarshe tare da cikakken rahoto
✔ Mafita ta tsayawa ɗaya - Daga ƙirar ra'ayi da yin mold zuwa samarwa da haɗawa, muna sarrafa komai
✔ Shekaru 20+ na ƙwarewar ƙirar mota - An tabbatar da tarihin aiki tare da OEMs na duniya da masu samar da kayayyaki na Tier 1
✔ Kayan aiki na zamani - Cibiyoyin injinan CNC masu sauri, EDM, da 5-axis masu ci gaba da saka hannun jari a cikin kayan aiki
Ma'aunin inganci na duniya - Yi wa abokan ciniki hidima a faɗin Turai, Arewacin Amurka, da Asiya
